Excellent heat resistance, strength and stiffness
Polyamide Resin

Leona Leona

What is the LEONA™ PN series?

The LEONA™ P series of material grades are resins based on semi-aromatic polyamides with high melting points in excess of 320°C.
The semi-aromatic polyamides used in the P series boast unusually high melting points even compared to other semi-aromatic polyamides, ensuring superior heat resistance in high-temperature environments. The outstanding heat resistance of P-series resins makes them ideal for replacing metallic materials in demanding applications where metal-to-resin conversion was not previously feasible.

Below we discuss three families of P-series grades:

  • The PN series:High heat resistance, high strength, flame retardance, halogen-free, red-phosphorus-free flame-retardant materials :  (product launch expected in 2025)
  • The PG series:High heat resistance, high strength
  • The PC series:High heat resistance, high strength, good sliding properties   

This page introduces the LEONA™ PN series:  flame-retardant semi-aromatic polyamides with high heat resistance* that are halogen-free and red-phosphorus-free* to improve safety and reduce environmental impact. These materials offer outstanding heat resistance, tracking resistance, and fluidity, and boast excellent mechanical strength in high-temperature environments. (*This refers to material grades made with halogen-free, red-phosphorus-free flame retardants.)

Leona PN series Application cases

Key features of the LEONA™ PN series

Next-generation flame-retardant materials free of halogens and red phosphorus

Materials in the LEONA™ PN seriesuse halogen-free, red-phosphorus-free flame retardants to achieve excellent flame retardance corresponding to the V-0 (0.30 mm) level of the UL94 flame-retardance standard. (Official certification expected in 2025.)


The superior heat resistance of flame-retardant semi-aromatic polyamides has made these resins an increasingly common choice of material in many industrial sectors—particularly for automotive components and electrical and electronic products—because the progress of miniaturization has pushed component densities to higher and higher levels of integration, increasing the temperatures of typical operating environments. At the same time, red-phosphorus-based flame retardants are a common cause of migration problems and have been banned from use in a growing range of electrical and electronic components.

Excellent heat resistance

LEONA™ PN-series resins boast unusually high melting points even relative to other semi-aromatic polyamides, making them highly heat-resistant.
In particular, the heat resistance of PN00B—a material grade featuring 25% content of glass-fiber reinforcers—stands out as extraordinary even among the  LEONA™ PN-series. The figure below compares the thermal-aging properties of PN00B to those of a typical flame-retardant semi-aromatic polyamide material; after aging for 3000 hours at 150°C, the strength of PN00B decreases by just 6% from its initial value, compared to around 40% for the typical material, showing the excellent heat resistance of PN00B.


PN00B even outperforms typical polyamides with glass-fiber reinforcers. When tested against a typical flame-retardant semi-aromatic polyamide with 45% glass-fiber content—20% higher than PN00B—strength measurements after 1000 hours found that PN00B was over 25 MPa stronger, with the margin projected to expand with further aging. As this result demonstrates, in other families of typical flame-retardant semi-aromatic polyamide materials, the resins themselves exhibit pronounced degradation, and increasing the content of glass-fiber reinforcers does little to address the underlying problem.

Figure 1: Results of 150°C aging tests
Figure 1: Results of 150°C aging tests

Outstanding strength and fluidity

Compared to typical families of flame-retardant semi-aromatic polyamide materials, LEONA™ PN00B exhibits outstanding strength over a broader temperature range than typical high-strength materials—and higher fluidity than typical high-fluidity materials. For details, consult the material data sheets available for download below.

LEONA PN series: material positioning
Figure 2: Strength and fluidity of LEONA™ PN00B compared to typical semi-aromatic polyamides

Outstanding electrical properties (high CTI)

In electrical and electronic components design, materials with a higher comparative tracking index (CTI) allow narrower separation between device terminals, thus facilitating miniaturization.

LEONA™ PN00B  boasts a high CTI of 600 V.
Achieving a 600 V CTI (PLC 0) allows shorter surface-routing distances between electrical or electronic components, helping reduce product sizes.

Outstanding blister-suppressing properties

The highly heat-resistant resins in the LEONA™ PN series can prevent the formation of blisters.


In particular, the superior heat resistance of  LEONA™ PN00B allows it to maintain high strength in high-temperature environments. This suppresses the growth of water or air bubbles in the high-temperature environment of reflow ovens (260-290°C), preventing the formation of blisters.


Figure 3 shows measurement results for the heat deflection temperature (HDT, or deflection temperature under loading: DTUL), which is characterized by observing the deformation of a heated test body subjected to constant loading. Over the peak temperature range of conventional reflow-soldering processes (260-290°C, indicated by the red box in the figure), a typical flame-retardant semi-aromatic polyamide deforms rapidly, while  、LEONA™ PN00B exhibits minimal deformation. This shows how the high strength of  LEONA™ PN00B can suppress the growth of water or gas bubbles in high-temperature environments, helping prevent the formation of blisters.

LEONA PN series Heat deflection temperature (HDT, DTUL) measurement results
Measurements of heat deflection temperature (HDT, DTUL)

LEONA™ PN series Application cases

Components and devices used to connect cables to each other and to connect power and electrical signals.
Flame resistance, tracking resistance, strength, toughness, etc. are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/connector.jpg

Related articles

Products

SN11B,SN103 (SN series)

FR200,FR650 (FR series)

FG170,FG172,FG171,FG173 (FG series)

Features

  • Flame resistancy (V-0)
  • Electrical properties (CTI PLC0)(SN11B, SN103)
  • High strength and toughness
  • Good moldability
  • Glow wire resistance (FR650、SN11B)

Three phase connectors

×

Three phase connector to be mounted inside the drive motor.
Ion migration resistance, flame retardance, and tracking resistance are required because of the high power flow, safety, and miniaturization requirements.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/11/three-phase-connector.jpg

Related articles

Products

SN11B

Features

  • Ion migration resistance
  • Flame retardancy  (UL94 V-0)
  • Tracking resistance (CTI 0)
  • Toughness at low temperatures, Impact resistance

High-voltage connectors

×

High-voltage connectors used around the batteries of electric vehicles.
Orange color is required to alert the user to the high voltage. Flame retardancy and tracking resistance are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/highvolt.png

Products

SN11B

Features

  • Excellent surface appearance
  • Flame resistance
  • Tracking resistance (CTI 0)
  • Toughness at low temperatures, Impact resistance

LEONA™ PN Series Related Content

Product Data/Tips for Use *Handling Precautions

LEONA™ handling precautions

The content of this document is based on materials, information, and data available at this time, and may be revised based on new findings. Please note that these are provided as information and are not guaranteed. Therefore, when using our products, please take full consideration of the usage environment, design, etc., and use them at your own risk after judging that there is no problem with the product.

1. Handling Precautions

The following are important points to note when handling LEONA™ that we supply to you. Please use them to ensure safe handling of LEONA™.
Please note that we have prepared a separate Material Safety Data Sheet for handling precautions for LEONA™. Please contact our staff and we will send it to you. Please investigate the safety of any additives other than LEONA™ that you use yourself.

(1) Safety and health precautions
Be careful to avoid eye or skin contact or inhalation of gases generated during drying or melting of LEONA™. Also, avoid direct contact with hot resin. We recommend installing local exhaust ventilation and wearing protective equipment (safety glasses, gloves, etc.) during each operation such as drying and melting.

(2) Precautions regarding combustion
LEONA™ is flammable, so handle and store it away from heat and sources of ignition. If it catches fire, it may emit toxic or suffocating gases. To extinguish a fire, use water, foam or dry chemical extinguishers.

(3) Disposal precautions
LEONA™ can be disposed of by incineration or landfill, but disposal should be entrusted to a certified industrial waste disposal company or local government in accordance with the Waste Disposal and Public Cleansing Law. If you incinerate Leona™ yourself, use incineration equipment that complies with the Air Pollution Control Law and other laws and regulations. Incineration may generate toxic gases such as carbon monoxide and suffocating gases.

(4) Notes on storage
Absolutely avoid resin contamination and moisture absorption. Store in a cool, dry place and start molding immediately after opening. Do not pierce the product bag or let it get wet. Also, do not return spilled resin to the product bag. It is a combustible material (synthetic resins) designated by the Fire Service Act, and should be handled in accordance with municipal ordinances. (Fire extinguishing facility, indoor storage facility, etc.)

(5) Precautions for molding
The appropriate resin temperature for molding LEONA™ is 270-310°C. If the temperature is lower than this, there is a risk of localized deterioration of physical properties due to uneven plasticization. On the other hand, if the temperature is higher than this, there is a risk of gas generation due to decomposition and poor appearance such as silver. However, there are some exceptions such as FR200 and FR370, so be sure to refer to the individual catalogs before molding. Also, do not allow LEONA™ to remain in a molten state in the molding machine cylinder for a long period of time. This will cause the resin to decompose and the molded product to discolor or deteriorate. In that case, replace the inside of the cylinder with polyethylene or similar before molding.

2. Usage

  • -LEONA™ should not be used for implantation into the body or for applications involving direct contact with body fluids or infusions.
  • ・When using for other medical purposes, please be sure to contact us in advance.
  • ・Do not use for applications that come into contact with food, such as food packaging containers.
  • ・Please contact us for details.
  • ・If you are considering using our products for other special purposes, please contact us and we will discuss them individually.
  • ・Please contact our person in charge for details on the compatibility of each grade with the Electrical Appliance and Material Control Law, UL standards, CSA standards, etc.

3.Others

Please be aware of industrial property rights when using this product.

Please contact us to ask any questions, discuss any concerns, and request samples.

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