Solutions
Excellent heat resistance, strength and stiffness
Polyamide Resin
- SG Series (high strength)
- SN series (halogen-free, flame retardance)
- SU series (weather resistant)
- PFAS-free sliding grade
What is the LEONA™ SG Series ?
LEONA™ S series is an alloy grade of semi-aromatic polyamide (PA) with polyamide 66 (PA66) or polyamide 6 (PA6).
By creating an alloy with a semi-aromatic polyamide, we have successfully overcome the problems of the dimensions changing and the material properties degrading after absorption of water, which are issues with PA66 and PA6. At the same time, the LEONA™ S series also offers a specific strength comparable to die-cast
The product lineup offers the following three grades (series).
Good appearance/high strength: SG
Good appearance/high strength/flame retardant: SN (non-halogen/non-red-phosphorus flame retardant), SH (halogen flame retardant)
Good appearance/weather resistant: SU
This page introduces the LEONA™ SG series. The LEONA™ SG series is an alloy grade of PA66 with semi-aromatic polyamide which is reinforced with glass fiber and is suitable for a wide range of products and applications including automobile interior and mechanical parts, household appliances, and home fittings.
LEONA™ SG series characteristics
Aesthetic surface appearance
Painting options can be omitted using the LEONA™ SG series. The part can immediately be adopted after injection molding without going through the secondary painting process. Omitting the painting process also allows cost reduction which is an important factor in all industries.
PA66 general grades, which contain a large amount of GF for strength and rigidity, have the disadvantage that GF floats on the surface, giving the surface a crumbly appearance and making it difficult to use in products that are visible to the human eye. The LEONA™ SG series, however, does not show GF floating and produces a glossy molded product.
Also, since good-looking parts can be obtained even at low injection molding speeds, a wide range of production conditions can be handled.
Low odor, low VOC, low fogging
The LEONA™ SG series can be used for applications such as automobile interiors due to low odor, low VOC, and low fogging. For example, it meets the VW standards (PV3900, PV3015, and PV3341) as shown in the following table.
Good flowability, easy processing
LEONA™ SG series has higher fluidity than ordinary PA66+GF highly filled materials, and can be processed and molded with general injection molding machines. Excellent fluidity allows for flexible design and processing. The figure shows the spiral flow length.
Since it is possible to mold large items, as well as thin-walled and complex shaped items, it can contribute to replacing metal and making products smaller and lighter.
LEONA™ SG series lineup
- LEONA™ SG104,5,6
- High mechanical strength and modulus
- PA66+6I alloy
- Glass Fiber reinforced 40-60%
- High mechanical strength in wet condition
- Higher dimensional stability in wet condition
- Good flowability
- Excellent surface appearance
- Heat stabilized
- Recommended application: automotive inner/external mechanical parts for metal replacement, household, appliances etc.
- LEONA™ SG114,5
- High mechanical strength and modulus
- PA66+6I alloy
- Glass Fiber reinforced 40-60%
- High mechanical strength in wet condition
- Higher dimensional stability in wet condition
- Good flowability
- Excellent surface appearance
- Colorability
- Recommended application: automotive inner/external mechanical parts for metal replacement, household, appliances etc.
Application Cases
- Room mirror bracket
- Water/oil pump
- Smartphone chassis
- End plate
- バッテリーケース
- 混合栓
- コーヒーメーカー シャーシ
- スマートウォッチフレーム
A component used to fix a mirror for checking rearward vision.
In recent years, housings for forward detection ADAS components are also integrated. High appearance without coloring and rigidity to prevent blurring are required.
Products
Features
- High stiffness
- Excellent surface appearance
- Excellent moldability
Oil pumps for engines, brakes, etc., and cooling pumps for batteries, etc.
Since the product consists of multiple molded parts, good moldability is also required.
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Products
Features
BG230
- Plant-derived raw materials used
- Low water absorption
- Laser weldability
SG104
- Low dimensional change during water absorption
- High specific strength
- Good surface appearance, moldability
A structural frame that supports the internal components of a smartphone.
High rigidity, metal bonding, etc. are required.
Related articles
- Low-dielectric Materials suitable for 5G communication smartphone terminals
- SG Series (high strength)
Products
Features
- Good surface appearance
- High stiffness
- Flame Retardancy (UL94 HB)
A component that presses and secures the battery cells at both ends of the EV battery module.
Extremely high strength and rigidity are required to hold the battery cells firmly in place.
Related articles
Products
Features
- High strength and rigidity
- Good moldability
Battery case for 48V mild hybrid vehicles
An example of combining a design proposal based on plastic CAE simulation and the high mechanical strength of the Leona SG series to pass a drop impact test.
Related articles
Products
Features
- High strength and rigidity
- Impact resistance (including design proposals based on CAE simulations)
- Excellent surface appearance
Internal parts of equipment such as faucets and showers that mix hot and cold water to supply water of appropriate temperature.
They must be able to withstand water pressure, hot water, various chemicals, etc., and comply with the standards of the country in which they are used.
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Products
Features
XYRON™ (WG series)
- Conforms to drinking water contact materials standards (NSF 61, etc.)
- Resistance to hot water
- Hydrolysis resistance
- Vibration fatigue characteristics
- Acid/alkali resistance
LEONA™ (SG105)
- High strength and rigidity when absorbing water
- Excellent surface appearance
Damper for opening and closing toilet lids.
As a replacement of metal shaft parts, they are required to be rust-free, cost-effective, and strong after chemical exposure
.
Products
Features
- Excellent surface appearance
- Oil/chemical resistance, high retention of mechanical properties after chemical exposure
- High strength and rigidity when absorbing water
Gearboxes are used in automatic opening and closing mechanisms for home appliances, housing equipment, automobiles, etc.
It incorporates gears and is connected to a motor. Good laser weldability, good appearance, and high strength are required for design, space saving, and miniaturization.
Products
Features
- Laser weldability (design, space, weld strength)
- High strength
- Excellent surface appearance
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Product Data/Tips for Use *Handling Precautions
Please contact us to ask any questions, discuss any concerns, and request samples.
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