Excellent heat resistance, strength and stiffness
Polyamide Resin

Application proposal
Leona Leona

LEONA™Applications

Application Cases

Components and devices used to connect cables to each other and to connect power and electrical signals.
Flame resistance, tracking resistance, strength, toughness, etc. are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/connector.jpg

Related articles

Products

SN11B,SN103 (SN series)

FR200,FR650 (FR series)

FG170,FG172,FG171,FG173 (FG series)

Features

  • Flame resistancy (V-0)
  • Electrical properties (CTI PLC0)(SN11B, SN103)
  • High strength and toughness
  • Good moldability
  • Glow wire resistance (FR650、SN11B)

Magnetic switches

×

Switches that open and close electrical contacts using electromagnets.
Flame retardant and electrical characteristics are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/magnet.jpg

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Products

SN11B,SN103 (SN series)

FG170,FG172,FG171,FG173 (FG series)

Features

  • Low wear
  • Electrical properties (CTI PLC0)(SN11B, SN103)
  • Snap-fit property
  • Good moldability
  • Laser printability

Bus bar cover

×

An insulated protective cover for the conductor through which high voltage and large current of an EV battery flows.
In addition to requiring electrical tracking ability, flame resistance and heat resistance are also required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2022/12/busbar-cover.jpg

Related articles

Products

SN11B

440Z, 443Z

Features

LEONA™ SN11B

  • High strength
  • Long-term heat resistance (RTI Elec. 130°C)
  • Flame resistance (V-0, non-halogen)
  • Tracking resistance (CTI PLC 0, 600V)

XYRON™

  • Dimensional stability 
  • Low specific gravity (weight reduction through reduced material usage)
  • Flame resistance (V-0, non-halogen)
  • Tracking resistance

Battery module end plate

×

A component that presses and secures the battery cells at both ends of the EV battery module. 
Extremely high strength and rigidity are required to hold the battery cells firmly in place.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2022/12/endplate.jpg

Related articles

Products

SG105, SG106

Features

  • High strength and rigidity
  • Good moldability

Coolant valve

×

Valves that control various refrigerant flow rates for thermal management in water-cooled battery EVs. 
Refrigerant resistance and ease of assembly are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2022/12/coolant-valve.png

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Products

14G30, 1300G

Features

  • High strength and rigidity
  • LLC resistance
  • Laser weldability
  • Laser printability

Cooling pipe or tube

×

Pipes and tubes that connect various refrigerants to each unit for heat management of battery EVs. 
Manufactured by extrusion molding, requiring good moldability, processability, and solvent resistance.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2022/12/cooling-pipe.jpg

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Products

For more information, please contact us.

Features

  • LLC resistance, chemical resistance, oil resistance
  • High-speed extrudable
  • High degree of freedom of shape

Motor mount

×

Bracket for mounting the vibration isolator attached to the EV drive motor. 
High strength and fatigue resistance are required to mount the vibration isolator that supports the motor.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2022/12/EV-drive-motor-mount..jpg

Related articles

Products

14G45, 14G50

Features

  • High strength and rigidity
  • Fatigue resistance
  • Heat resistance

Water pipe

×

Pipes that serve as a path for radiator fluid that cools the engine.
The product must be heat resistant because of its proximity to the engine, hydrolysis resistant because of the refrigerant it passes through, and formability as a pipe.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/waterpipe-e1662948088984.jpg

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Products

53G33

Features

  • Heat resistance
  • Hydrolysis resistance
  • Calcium chloride resistance 
  • Moldability (molding of bent pipe)

Water / oil pump

×

Oil pumps for engines, brakes, etc., and cooling pumps for batteries, etc. 
Since the product consists of multiple molded parts, good moldability is also required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2022/12/water-oil-pump.png

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Products

BG230, SG104

Features

BG230

  • Plant-derived raw materials used
  • Low water absorption
  • Laser weldability

SG104

  • Low dimensional change during water absorption
  • High specific strength
  • Good surface appearance, moldability

Connector nut for Photovoltaics

×

Waterproof and dustproof nuts for mating parts of cables and connectors of solar panels.
Since this is an electrical component installed outdoors, it is required to have not only flame resistance and electrical characteristics, but also weather resistance and hydrolysis resistance.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/connectornut.jpg

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Products

FR370

Features

  • Flame resistancy (V-0)
  • Excellent moldability
  • Weather resistance (UL 746C f1)

Gear box / Gear reducer

×

A speed changer that decelerates the speed obtained by the motor to generate the necessary force

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/decelerator.jpg

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Products

For more information, please contact us.

Features

  • Friction and wear resistance
  • High stiffness
  • Fatigue resistance

Cylinder head cover

×

A cover that covers the upper part of the engine cylinder to prevent engine oil from splashing. 
High heat resistance is required because of its proximity to the engine, which is a heat source.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/cylinderhead.jpg

Products

14G33

Features

  • High mechanical strength
  • Heat resistance
  • Light weight (40% of aluminum)
  • Excellent moldability

Engine mount bracket

×

Bracket for mounting the anti-vibration device attached to the engine unit. 
High strength and fatigue resistance are required to mount the vibration isolator that supports the engine.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/enginemount.jpg

Products

14G45, 14G50

Features

  • High strength and rigidity
  • Fatigue resistance
  • Heat resistance

Timing chain guide

×

Support parts for automobile engine timing chains. 
Friction and wear characteristics are required since they are in contact with the chain being driven.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/chainguide.jpg

Products

1442

Features

  • Low friction
  • Low wear
  • High heat resistance

Timing chain case

×

This case covers the timing chain of an automobile engine to prevent oil splashing.
High heat resistance is required because of its proximity to the engine, and damping performance is sometimes required to reduce noise.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/chaincase_2.jpg

Products

14G33

Features

  • High attenuation performance
  • High strength
  • High heat resistance

Outer mirror base

×

Parts for fixing mirrors used by drivers to check the side and rear of the vehicle. 
The part must be strong and rigid enough not to break even if a person hangs from it, and must have a beautiful appearance and weather resistance even without coloring.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/07/mirrorbase.jpg

Products

Features

  • Excellent surface appearance
  • Weather resistance
  • High stiffness
  • Excellent moldability

Rear view mirror bracket

×

A component used to fix a mirror for checking rearward vision. 
In recent years, housings for forward detection ADAS components are also integrated. High appearance without coloring and rigidity to prevent blurring are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/roommirror.jpg

Products

Features

  • High stiffness
  • Excellent surface appearance
  • Excellent moldability

Smart key housing

×

A key housing that unlocks and locks car doors and turns the engine on and off.
Since it is visible to the public, it is required to have a good appearance.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/smartkey2.jpg

Products

90G33

Features

  • Excellent surface appearance
  • Weather resistance
  • Excellent moldability

Motor end cap

×

Caps attached to the ends of various motors to protect internal parts and windings.
Heat resistance and strength are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/motorend.jpg

Products

1300G

Features

  • Heat resistance
  • High strength and toughness
  • Electrical properties
  • Good moldability

Smartphone chassis

×

A structural frame that supports the internal components of a smartphone.
High rigidity, metal bonding, etc. are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/chassis.jpg

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Products

Features

  • Good surface appearance
  • High stiffness
  • Flame Retardancy (UL94 HB)

Tanks for toilet seats

×

Warm water tank for warm water toilet seat

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/tank.jpg

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Products

1300G

Features

  • Vibration welding
  • Creep resistance

Water meter case

×

A case to protect a water meter that counts the amount of drinking water used from external damage.
Resistance to water pressure, various chemicals, etc. is required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/meter.jpg

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Products

For more information, please contact us.

Features

  • Fatigue resistance
  • Good surface appearance

Crescent

×

A part that serves as a lock to be attached to a window or sash.
As a metal substitute, it is required to have high strength, rigidity, and good appearance.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/crescent.jpg

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Products

90G50, 91G55

Features

  • Excellent appearance
  • Warm to the touch and functional (compared to metal)

Solenoid valve

×

A device that controls the opening and closing of the flow of fluid or gas in a pipe by hydraulic, pneumatic, or hydraulic pressure.
Since it is a substitute for metal, it requires high rigidity, flame retardance, and ease of assembly.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/bulb.jpg

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Products

SH10E

Features

  • High rigidity (flexural modulus 22,000 MPa)
  • Flame resistancy (V-0)
  • Resistance to deformation and cracking when bolts are tightened

High-voltage connectors

×

High-voltage connectors used around the batteries of electric vehicles.
Orange color is required to alert the user to the high voltage. Flame retardancy and tracking resistance are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/highvolt.png

Products

SN11B

Features

  • Excellent surface appearance
  • Flame resistance
  • Tracking resistance (CTI 0)
  • Toughness at low temperatures, Impact resistance

Motor cover

×

The cover that houses the drive motor of an electric car.
Piping for cooling water to cool the motor is also installed inside. Since cooling water passes through it, it must have low water absorption and hydrolysis resistance.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/11/motor-cover.jpg

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Products

53G33

Features

  • Low water absorption
  • Hydrolysis resistance
  • Calcium chloride resistance 
  • High mechanical strength

Battery case for electronic component

×

Battery case for electric components of Road bikes.
The battery is built in and must be flame retardant for safety, toughness at low temperatures, and impact resistance. The product printing is also laser-printed.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/11/Batteries-for-electric-components.jpg

Products

SN11B

Features

  • Excellent surface appearance
  • Flame resistance
  • Toughness at low temperatures, Impact resistance
  • Laser printability

Wire harness protector

×

Covers installed to protect automobile wiring harnesses and improve assembly.
They are also installed under the floor and must be impact and chemical resistant.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/11/wire-harness-protector.jpg

Products

TR161

Features

  • Impact resistance
  • Chemical resistance
  • Molding properties

Battery case

×

Battery case for 48V mild hybrid vehicles
An example of combining a design proposal based on plastic CAE simulation and the high mechanical strength of the Leona SG series to pass a drop impact test.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/11/battery-case.jpg

Related articles

Products

SG105, SG106

Features

  • High strength and rigidity
  • Impact resistance (including design proposals based on CAE simulations)
  • Excellent surface appearance

Three phase connectors

×

Three phase connector to be mounted inside the drive motor.
Ion migration resistance, flame retardance, and tracking resistance are required because of the high power flow, safety, and miniaturization requirements.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/11/three-phase-connector.jpg

Related articles

Products

SN11B

Features

  • Ion migration resistance
  • Flame retardancy  (UL94 V-0)
  • Tracking resistance (CTI 0)
  • Toughness at low temperatures, Impact resistance

Canister 

×

A component that filters and adsorbs gas from automobile fuel evaporation gases using activated carbon to prevent them from being released into the atmosphere.
The part is located near the engine and requires heat resistance and high productivity as a component.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/11/canister.jpg * For illustrative purposes

Products

1402S, 1422S

Features

  • Heat resistance
  • Chemical resistance
  • Molding properties

Resolver

×

Rotation angle sensor connected to a high-speed rotating motor.
Close to heat sources, heat resistance and strength are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/11/Resolver.jpg

Products

14G33

Features

  • Heat resistance
  • High strength
  • Chemical resistance

Water mixing tap

×

Internal parts of equipment such as faucets and showers that mix hot and cold water to supply water of appropriate temperature.
They must be able to withstand water pressure, hot water, various chemicals, etc., and comply with the standards of the country in which they are used.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/11/hot-water-mixer-tap.jpg

Related articles

Products

SG105

Features

XYRON™ (WG series)

  • Conforms to drinking water contact materials standards (NSF 61, etc.)
  • Resistance to hot water
  • Hydrolysis resistance
  • Vibration fatigue characteristics
  • Acid/alkali resistance

LEONA™ (SG105)

  • High strength and rigidity when absorbing water
  • Excellent surface appearance

Damper

×

Damper for opening and closing toilet lids.
As a replacement of metal shaft parts, they are required to be rust-free, cost-effective, and strong after chemical exposure .

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/11/damper.jpg

Products

SG115

Features

  • Excellent surface appearance
  • Oil/chemical resistance, high retention of mechanical properties after chemical exposure
  • High strength and rigidity when absorbing water

Gear box

×

Gearboxes are used in automatic opening and closing mechanisms for home appliances, housing equipment, automobiles, etc.
It incorporates gears and is connected to a motor. Good laser weldability, good appearance, and high strength are required for design, space saving, and miniaturization.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/11/gearbox.jpg

Products

SG114

Features

  • Laser weldability (design, space, weld strength)
  • High strength
  • Excellent surface appearance

Coffee maker chassis

×

Mechanical parts that holds and fixes capsules of coffee makers.
High rigidity is required to hold the capsule in place during coffee extraction, and good appearance is required to be visible to the public.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/11/coffee-maker-chassis.jpg

Products

SG105

Features

  • Excellent surface appearance
  • High strength and rigidity

Smartwatch outer frame

×

The housing of a smartwatch.
Since they are used in various environments, they must have good appearance, high strength, and dimensional stability.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/11/smart-watch.jpg

Products

SG114

Features

  • Excellent surface appearance
  • Colorability
  • High strength and rigidity when absorbing water
  • Dimensional stability 

Related News

Product Data/Tips for Use *Handling Precautions

Precautions for handling LEONA™

The content of this document is based on materials, information, and data available at this time, and may be revised based on new findings. Please note that these are provided as information and are not guaranteed. Therefore, when using our products, please take full consideration of the usage environment, design, etc., and use them at your own risk after judging that there is no problem with the product.

1. Handling Precautions

The following items are the main points of care for handling the LEONA™ itself supplied to your company. Please use it for safe handling of LEONA™.
A separate material safety data sheet has been prepared for handling precautions for LEONA™. Please contact us and we will send it to you. We request that your company investigate the safety of additives, etc. that your company uses other than LEONA™.

(1) Precautions for safety and health
Care should be taken to avoid contact with the eyes, skin, and inhalation of gases generated when LEONA™ dries or melts. Also, avoid direct contact with hot resin. It is recommended to install a local exhaust system and wear protective equipment (protective glasses, protective gloves, etc.) for each work such as drying and melting.

(2) Precautions regarding combustion
LEONA™ is flammable and should be handled and stored away from heat and sources of ignition. If it burns, it may generate toxic or suffocating gas. Extinguishing can be done with water, foam or dry chemical.

(3) Notes on disposal
LEONA™ can be disposed of by incineration or landfill, but when disposing of it, please entrust it to an authorized industrial waste disposal company or local public body in accordance with the "Waste Disposal and Public Cleansing Law". Also, when incinerating by yourself, please use incineration equipment and follow laws and ordinances such as the Air Pollution Control Law. When incinerated, toxic gases such as carbon monoxide and suffocating gases may be generated.

(4) Notes on storage
Absolutely avoid resin contamination and moisture absorption. Store in a cool, dry place and start molding immediately after opening. Do not pierce the product bag or let it get wet. Also, do not return spilled resin to the product bag. It is a combustible material (synthetic resins) designated by the Fire Service Act, and should be handled in accordance with municipal ordinances. (Fire extinguishing facility, indoor storage facility, etc.)

(5) Notes on molding
The optimum resin temperature for molding LEONA™ is 270 to 310°C. If it is lower than this, there is a risk of local degradation of physical properties due to non-uniform plasticization. On the other hand, if it is higher than this, there is a risk of gas generation due to decomposition or poor appearance such as silver. However, there are some exceptions such as FR200 and FR370, so be sure to refer to individual catalogs before molding. Also, do not allow LEONA™ to stay in the molding machine cylinder for a long time in a molten state. Doing so may cause the resin to decompose, resulting in discoloration or deterioration of the molded product. In that case, once replace the inside of the cylinder with polyethylene, etc., and then perform molding.

2. Usage

  • ・Do not use LEONA™ for embedding in the body or for direct contact with bodily fluids or infusion fluids.
  • ・When using for other medical purposes, please be sure to contact us in advance.
  • ・Do not use for applications that come into contact with food, such as food packaging containers.
  • ・Please contact us for details.
  • ・If you are considering using our products for other special purposes, please contact us and we will discuss them individually.
  • ・Please contact our person in charge for details on the compatibility of each grade with the Electrical Appliance and Material Control Law, UL standards, CSA standards, etc.

3.Others

Please be aware of industrial property rights when using this product.

Please contact us to ask any questions, discuss any concerns, and request samples.

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