Contributes to product weight reduction and high precision
Modified PPE Resin

Application proposal
xyron xyron

XYRON™Applications

Application Cases

 Antenna covers

×

Covers (radomes) for various communication antennas and base materials for MID antennas.
Excellent dielectric properties are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/antenna.jpg

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Products

443Z, Other grades under development

Features

  • Excellent dielectric properties (low dielectric constant, low dissipation factor)
  • Impact resistance

RF cavity filter

×

A device that allows signals in a specific frequency band to pass through and blocks other frequency signals.
Originally manufactured with metal, low coefficient of linear expansion, heat resistance, and plating properties are required for resinization.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2022/12/Cavity-type-RF-filter.jpg

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Products

For more information, please contact us.

Features

  • Low coefficient of linear expansion
  • High heat resistance
  • Excellent plating properties

Phase shifter

×

Devices for shifting the phase by utilizing the wavelength-shortening effect of dielectrics.
Requires a balance of dielectric constant and dielectric dissipation factor to match the use.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2022/12/dielectric-phase-machine.jpg

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Products

For more information, please contact us.

Features

  • Good balance between dielectric constant (Dk) and dissipation Factor (Df)

Junction box for Photovoltaics

×

Boxes for protecting substrates and electrical wiring installed behind solar panels.
Because it is installed outdoors, it is required to have not only flame resistance and electrical characteristics, but also weather resistance and hydrolysis resistance.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/jb_2.jpg

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Products

540Z, 644Z

Features

  • Flame resistancy (V-0)
  • Tracking resistance(CTI PLC2 and below)
  • Hydrolysis resistance
  • Acid / alkali resistance
  • Weather resistance (UL 746C f1)

Connecter for Photovoltaics

×

Connectors that connect the cables of solar panels.
Since they are installed outdoors, they are electrical components and require not only flame resistance and electrical characteristics, but also weather resistance and hydrolysis resistance.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/solarconnector.jpg

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Products

For more information, please contact us.

Features

  • Flame resistancy (V-0)
  • Tracking resistance(CTI PLC2 and below)
  • Hydrolysis resistance
  • Acid / alkali resistance
  • Weather resistance (UL 746C f1)

Battery connector

×

Connectors conforming to automotive OEM standards such as LV214, USCAR, etc., which require high reliability.
Quality and standard requirements for long-term outdoor use, and electrical characteristics capable of withstanding high voltages are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/01/car-battery-connector.png

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Products

644Z

Features

  • Tracking resistance (CTI PLC 2)
  • Long-term heat resistance (RTI Elec. 125℃)
  • Flame resistance (V-0, 5VA)
  • Weather resistance (UL 746C f1)

Inter-cell spacer

×

An insulating component that separates the cells of an EV battery.
Thin walls, light weight, flame resistance, etc. are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2022/12/cellspacer.jpg

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Products

TF701, 340Z

Features

  • Flame resistance (V-0, non-halogen)
  • Acid / alkali resistance
  • Thin-wall moldability
  • Oil and chemical resistance (TF701)

Fuel cell stack case

×

Peripheral parts of fuel cell stacks.
Low elution is required because excess ions can cause trouble in the transfer of electrons in the fuel cell.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/fuelcell_2.jpg

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Products

500H

Features

  • Low elution (ions, oligomers, etc.)
  • Resistance to hot water
  • Acid resistance

In-vehicle camera
(lens barrel, lens spacer)

×

Lens barrels and lens spacers used for various cameras mounted on vehicles.
High dimensional stability is required to accommodate optical components.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/camera.jpg

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Products

XP640, DG040

Features

XP640

  • Low water absorption, low dimensional change
  • High heat resistance
  • High strength and rigidity

DG040

  • Dimensional stability 
  • Low mechanical strength change under high temperature environment

Head-up displays

×

Head-up display components installed in vehicles.
Optical components that require high dimensional stability.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/heads-up-display.jpg * For illustrative purposes

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Products

DG040, 744Z

Features

  • Dimensional stability 
  • High heat resistance
  • Flame resistance (V-0, non-halogen) (744Z)

Relay block / junction box

×

Junction box or case for relays, fuses, etc.
Since relays and fuses are incorporated, good dimensions and toughness for insertion/removal are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/rb.jpg

Products

A0210, AF700

Features

  • Low water absorption, low dimensional change
  • High strength
  • High toughness
  • Chemical resistance
  • Flame resistance (V-0, non-halogen) (AF700)

Nickel metal hydride battery cell case

×

Case of nickel-metal hydride (NiMH) batteries for automotive use.
It is required to have electrolyte resistance and to not deteriorate even if it comes in contact with electrodes.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/11/nimh.jpg

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Products

For more information, please contact us.

Features

  • Alkali resistance
  • Resistance to metal degradation
  • Gas-barrier properties

Inverter cover

×

Covers to protect inverters in electronic and industrial equipment.
Flame resistance, electrical characteristics, etc. are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/inverter.jpg

Products

240Z, 440Z

Features

  • Flame resistance (V-0, non-halogen)
  • Excellent electrical properties
  • Hydrolysis resistance

Cash dispenser

×

A device built into the inside of an ATM, this conductive mechanical component is used when withdrawing cash.
When banknotes slide and become charged, they stick to each other. The conductive resin removes static electricity and allows accurate counting of banknotes.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/cash.jpg

Products

X8610

Features

  • Conductive (low volume efficiency 102~103Ω・cm)
  • High strength and rigidity
  • Flame retardancy (V-1)

Water purification parts

×

Cases, caps, valves, and other parts related to water purification systems.
They must be able to withstand water pressure, hot water, etc., and comply with the standards of the country of use.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/waterfilter.jpg

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Products

W5000,W5002 (W series)

WG720,WG722,WG731,WG732 (WG series)

Features

  • Resistance to hot water
  • Hydrolysis resistance
  • Vibration fatigue characteristics
  • Acid/alkali resistance
  • Dimensional accuracy, weldability
  • Conforms to drinking water contact materials standards (NSF 61, etc.)

Housing/chassis for printer

×

Chassis and mechanical parts for printers such as laser beam printers (LBP) and inkjet printers (IJP).
High dimensional accuracy, flame retardancy, and heat resistance are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/07/xyron_thum.jpg

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Products

X7744,X444V,X523V,X364V (PS alloy)

DG040,DG235,DG141 (PPS alloy)

Features

PS alloys

  • Low warpage and high dimensional accuracy
  • Low specific gravity
  • High stiffness
  • Non-halogenated flame retardancy
  • A wide range of heat resistance temperatures can be designed

PPS alloys

  • Chemical resistance
  • Low warpage and high dimensional accuracy
  • High heat resistance
  • Good fluid properties
  • High stiffness

Fan impellers for high speed motor

×

Fans are used to cool servers, PCs, and other equipment.
Low specific gravity and high strength are required to prevent shape change even when rotating at high speeds.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2021/03/hspeedfan.jpg

Products

G702V, G601Z

Features

  • Lightweight (low specific gravity)
  • Low water absorption, low dimensional change
  • High heat resistance, high strength

Battery cell holder

×

A holding part that houses the cylindrical cell of an EV battery.
Light weight, flame resistance, and heat resistance are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/08/battery-cell-holder.jpg

Related articles

Products

340Z, 540Z

Features

  • Flame resistance (V-0, non-halogen)
  • Low specific gravity (weight reduction through reduced material usage)
  • Heat resistance (RTI Elec. 110℃)
  • Hydrolysis resistance
  • Acid / alkali resistance

An insulated protective cover for the conductor through which high voltage and large current of an EV battery flows.
In addition to requiring electrical tracking ability, flame resistance and heat resistance are also required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2022/12/busbar-cover.jpg

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Products

SN11B

440Z, 443Z

Features

LEONA™ SN11B

  • High strength
  • Long-term heat resistance (RTI Elec. 130°C)
  • Flame resistance (V-0, non-halogen)
  • Tracking resistance (CTI PLC 0, 600V)

XYRON™

  • Dimensional stability 
  • Low specific gravity (weight reduction through reduced material usage)
  • Flame resistance (V-0, non-halogen)
  • Tracking resistance

EV battery enclosures

×

Housing for EV battery.
It must be resistant to external shocks and dimensionally stable since it is a large component.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/11/LIB-cover.png

Related articles

Products

443Z

Features

  • Impact resistance
  • Dimensional stability 
  • Low specific gravity (weight reduction through reduced material usage)
  • Flame resistance (V-0, non-halogen)
  • Electrolyte resistance
  • Electrical insulation

Water mixing tap

×

Internal parts of equipment such as faucets and showers that mix hot and cold water to supply water of appropriate temperature.
They must be able to withstand water pressure, hot water, various chemicals, etc., and comply with the standards of the country in which they are used.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/11/hot-water-mixer-tap.jpg

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Products

SG105

Features

XYRON™ (WG series)

  • Conforms to drinking water contact materials standards (NSF 61, etc.)
  • Resistance to hot water
  • Hydrolysis resistance
  • Vibration fatigue characteristics
  • Acid/alkali resistance

LEONA™ (SG105)

  • High strength and rigidity when absorbing water
  • Excellent surface appearance

Transparent parts for printer

×

Transparent mechanical parts of printers such as laser beam printers (LBP) and inkjet printers (IJP). 
Visibility and laser weldability are required.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/11/printer-transparent-parts.jpg * For illustrative purposes

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Products

CN51V

Features

  • Transmits 940nm infrared light
  • Laser weldable when used with other grades of XYRON™ black colorants

Covers for mechanical parts of printers such as laser beam printers (LBP) and inkjet printers (IJP).
Silence is required to reduce noise generated from mechanical parts.

https://www.asahi-kasei-plastics.com/wp-content/uploads/2023/11/printer-covers.jpg

Products

VT31V, VT31Z

Features

  • High loss factor, high attenuation
  • Realization of noise reduction design by vibration damping
  • Flame resistance

Related News

Product Data/Tips for Use *Handling Precautions

Precautions for using XYRON™ (modified polyphenylene ether resin)

<Caution>
The content of this document is based on currently available materials, information and data, and may be revised based on new findings. In addition, since the precautions are intended for normal handling, in the case of special handling, please use after implementing safety measures suitable for the application and usage.

1. Handling Precautions

The key points for handling XYRON™ are shown below. Please use them to ensure safe handling of XYRON™. Safety data sheets have been created separately for handling precautions for each grade of XYRON™. Please read the safety data sheets before use. We ask that you investigate the safety of any additives other than XYRON™ that you use yourself.

A. Precautions during operation
When handling XYRON™, be careful to avoid contact with or inhalation of pellets, molten resin, or gases generated during melting. In the unlikely event that contact or inhalation occurs, the first aid measures are as follows:

  • ・If it gets into your eyes
    If it gets in your eyes, rubbing it may cause irritation or damage the cornea, so wash thoroughly with clean water for at least 15 minutes without rubbing, and if there are any abnormalities, seek medical attention.
  • ・If it adheres to the skin
    In general, wash with water or soap, and if molten material adheres, immediately cool with clean water. Do not forcibly peel off the hardened resin on the skin, and seek medical attention.
  • ・If inhaled
    Normally, there is no direct effect on the human body, but if you inhale dust, etc., gargle well with clean water. If breathing fumes from the melt makes you sick, move to fresh air and wait for recovery. If it does not recover, get medical attention.
  • ・If swallowed
    Spit it out as much as possible, and if there are any abnormalities, seek medical attention.

B. Safety and Health Precautions
Be careful to avoid eye or skin contact and inhalation of gases generated during drying and melting of XYRON™. Also, do not directly touch hot resin. When drying and melting, it is necessary to install local exhaust ventilation and wear protective equipment (protective glasses, protective gloves, etc.).

  • ・Equipment measures
    In the molding work, there is a risk that gas may be generated by heating and melting, so please install an effective local exhaust system etc.
  • ・Respiratory protective equipment
    Wear a mask for organic gas when working in a place where there is a possibility of inhaling generated gas or fume. Wear a dust mask when working with resin products, sanding, or other work that generates dust.
  • ・Protective glasses
    When working, wear resin safety glasses with side seals, resin goggles, etc.
  • ・Protective gloves
    Wear as needed. In particular, when handling molten resin, use gloves with good heat insulation to prevent burns.
  • ・Protective clothing
    Regular work clothes are fine, but especially when handling molten resin, wear long-sleeved clothing to prevent burns.
  • C. Combustion Precautions
    XYRON™ is flammable, so handle, transport, and store it away from heat and sources of ignition. In the event of a fire, it may produce intense heat, black smoke, carbon dioxide gas, carbon monoxide gas, and other toxic gases. To extinguish a fire, the same extinguishing agents as for general fires, such as water, foam extinguishing agent, or powder extinguishing agent, can be used. When extinguishing a fire, wear fireproof clothing and breathing equipment.

    D. Precautions for transportation
    Avoid getting wet and rough handling to prevent the packing bag from tearing. In the unlikely event that the bag is broken and the pellets are scattered, take special care not to slip and fall, and quickly sweep up and collect or dispose of them. Take measures to prevent static electricity disasters during pneumatic transportation.

    E. Storage Precautions
    Store XYRON™ in a location away from direct sunlight, high temperatures, and high humidity. Store it away from heat and sources of ignition, and take measures to prevent static electricity hazards.

    F. Disposal Considerations
    XYRON™, follow the Waste Disposal and Public Cleansing Law and entrust the disposal to a certified industrial waste disposal company or to a local government organization if such organization is in charge of disposal. When disposing of ZYLON™, use an incineration facility and dispose of the material in accordance with the Air Pollution Control Law and other laws and regulations.

    2.Regarding conforming standards

    XYRON™ has grades that comply with the voluntary regulations for polyolefin and other synthetic resin food containers and packaging, Ministry of Health, Labor and Welfare Notification No. 370, UL, CSA, and Electrical and Electronics Control Law. Please contact our staff for details.

    3.Others

    Please be aware of industrial property rights when using this product.

    The data in the catalog are representative values obtained based on the specified test methods and are not guaranteed values. Please refer to them as a guide to select optimal suitable grade for your individual application. Please note that these values may be changed in order to improve the physical properties.

Please contact us to ask any questions, discuss any concerns, and request samples.

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sustainability
Asahi Asahi Kasei engineering plastics' contribution to achieving carbon neutrality
The Asahi Kasei Group is committed to contributing to the realization of a carbon neutrality, sustainable society.
We will introduce our efforts to achieve a circular economy in the engineering plastics business.
Learn more